Fabrication Facilities
OUR ALUMINIUM FACTORY
We are KMCo SUNTECH ALUMINIUM & GLASS, department is providing now a full solution to aluminum installation and related works; we have high equipped workshop with all facilities.
OUR GLASS FACTORY
Our processing is one the most equipped as well as most experienced glass processing unit in the area, production capacities of these machines are just as impressive as their technology, thus enhancing the company ability to mass produce high quality glass units. Glass processing division uses highly automated and tectonically advanced machinery from the best suppliers around the UA.
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QUALITY POLICY
Our KMCo Suntech Projects strives to achieve optimum customer satisfaction through continues improvement in its processes and services. KMCo Suntech ensures that it’s Quality and Policy is communicated and understood at all levels of the organization through extensive training and regular communication.
SENIOR MANAGEMENT RESPONSIBILITY
Getting approval of project quality plan, safety plan, ensure progress of project as per agreed program.co-ordinate with design team and Technical team for project review, identify training requirements of project team.
ROLE OF TECHNICAL SECTION
Release of fabrication orders, coordinate with factory, site measurement review, and technical submittals, shop drawings and all other technical data.
ROLE OF PROJECT ENGINEER
Supervision and follow up of day to day site activity. Ensure material received at site confirm to specific standard and activity coordinate with factory and site.
ROLE OF PROJECT FORMAN/SITE SUPERVISOR
To supervise day to day progress at site, activity ofsite labor, compliance with site requirement at site, coordinate with safety requirement at site, coordinate with site engineer or project manager.
SUPPLIER EVALUATION
Suppliers are selected on the basis of specifications in the contract regarding specifications in the contract regarding specific product, quality, experience, delivery time and commercial considerations. All procurement is made as per the documented quality manual, aluminum sections and glass will be procured from the approved manufacture and samples for approval will be issued in accordance with contract.
IN-COMING MATERIALS
All materials on arrival is inspected by the quality control inspector and any findings of non-conformance is reported and processed as per the company quality policy and procedures
PRODUCTION PROCESS
Modern machinery, qualified engineers, supervisors and skilled fabricators ensure quality on the production floor with documented work procedures. Experienced quality control inspector assigned at each step of fabrication and assembly to ensure the quality of product. Spot checks are done during the whole fabrication process and in accordance with production procedures.
SITE MATERIAL HANDLING
Before dispatching the material, the dispatcher will ensure the QC acceptance of the product and proper identification labels for delivery to site. Site store ensures the quantity received and safe unloading operations at site. Senior project manager will co-ordinate with production and technical department in case of any technical problems, procurement, transport and manpower issue.
SITE INSTALLATION
Ongoing site installation will be monitored by the resident site QC Inspector with reference to approved shop drawings, specifications and site inspection criteria documents. If inspection results do not comply with acceptance criteria the site QC Inspector will discuss with senior project manager for appropriate action.
QUALITY CONTROL
All incoming products for example Gaskets, composite panels screws silicone glue will be verified by the store keeper for compliance, in case of non-conformance report will raise a material nonconformance report and will be send to the procurement manager for necessary action. In process inspection is carried out by the process operator in accordance with the factory inspection and test plan. Any non-conformity isreported and the concerned department headwill take appropriate action.
FINAL INSPECTION & TESTING
When all the installation works are complete where phased handover is required the site supervisor will inform the site QC Manager to carry out the preliminary inspection of the finished works to ensure that all the elements are ready for inspection by the client’s representative. Should unsatisfactory works be identified during inspection by the consultant a rectification report will be prepared and corrective action will be carried out by KMCo Suntech aluminum and glass co.l.l.c When satisfactory by the clients/consultant/contractor then the handing over certificate will be issued by the main contractor.
